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Problems with material procurement
for restoration projects and some solutions.
Pat McNeal,
McNeal Growers, P.O. Box 371, Manchaca, TX 78652
Over the last five years there has been an increase
in the design and installation on plant systems for containing and modifying
urban and suburban stormwater runoff. During that period we have been experimenting
with the culture of plant species that fulfill the design requirements of some
of these projects in a commercial nursery setting. The design specifications
for most of these types of projects area very specialized and exacting. Most
commercial growing operations are structured to sell and growplants for a completely
different market. This is one reason why there are so few growers willing to
make the changes needed to meet the demand. Very little of horticulture as it
is taught throughout this country concerns the plant species used in restoration
projects. As a result, there is very little expertise in the nursery industryabout
even the basic details for the culture of these plants. Most growers who do
grow the species used in wetland restoration, have come to the growing business
from fields related to ecological restoration rather than the nursery industry.
Another problem in encouraging growers in to this
market is the way most projects are designed and the plants are purchased. A
good example: we frequently get faxed a plant list from a contractor desperately
trying to purchase tens of thousands of a few particular species just weeks
before the installation of the project is scheduled to begin. We usually either
don't have the species, or do not have it in the quantities desired. These types
of projects are not frequent nor regular enough that you, as a grower, caninvest
resources (materials, labor, space and care) in anticipation of them. If you
do and you don't have a project for them, the plant species are so specialized
that you are not going to have another market for them and you are going to
lose your investment. One thing to remember is growing plants in containers
is that the product is living and dynamic. The product has a limited shelf life.
If you do not sell it with in a limited time period the plants overgrow their
container and deteriorate unless they are transplanted into a larger container.
So the longer you have to hold onto a plant that has passed its peak the less
you make on it and the lower quality the plant is. Also the smaller the container
the less time you can keep it in that container and remain in peak condition.
This means that you have even less time to find a buyer. If you do move it up
to a bigger container size, it will cost more and for projects that cover large
areas it can be prohibitively expensive to use large plant materials. These
factors amount to a large financial disincentive to move into this field.
The normal process for the completion of a exemplary
project follows these steps: 1, The determination of need and the allocation
of funds, 2 Site studies, project design, 3 appropriation of construction funds
and writing bid specifications, 4 putting the contract out to bid, 5 awarding
and signing the contract, 6, construction of the project, 7 routine maintenance
and project administration. This process is, in most cases, very long and time
consuming. Normally the general construction contractor hires a subcontractor
to do site preparation work, purchasing the plants and the installation and
maintenance for the contract period. Problems arise because the purchase of
the plants does not happen until phase 5 or 6 and sometimes even after the actual
construction begins. That late in the process it is to late to wait for the
plants, the general contractor may even have performance penalties for falling
behind schedule. In many cases there is a dependence on one phase of a project
being completed before another can be begun and falling behind schedule can
have severe repercussions. Before we discuss the solutions for this there are
other problems in the way this process progresses.
When a contractor bids for the plants, they must
cover the cost of the plants, include the profit margin and cover overhead and
unforeseen costs. In many cases the contractor will give a price for cost of
plants and installation (which includes installation costs, profit margins,
overhead and a percentage for unexpected costs). In many cases when the plants
are not available substitutions must be found, this means the designer must
go back to the design and try to come up with suitable alternatives. This can
go back and forth from the installer to the designer many times causing serious
and expensive delays before acceptable species are found in the quantities needed.
I have seen projects where the installer has bid on a contract knowing that
he can't find the plants or meet the price or both, but bids it anyway, knowing
that when contract is signed and project was nearing completion the pressure
to finish would mean that project administrators will be more willing to compromise
on the species in the design than at the beginning. In most cases the substitutes
that the installer does in fact find are cheaper thus making more profit for
the subcontractor. All these circumstances run up the cost of completing a project
public or private.
There are simple solutions. The contract with the
designer should make the designer responsible for the purchase of the plant
material needed. This person is the logical choice because if they know the
materials enough to specify them they should know enough to purchase them. At
the 2nd phase in the project cycle a species list should be produced with the
design. At the 3rd phase the designer should contract a grower to produce the
plants needed for the project. At this phase there should be adequate time for
the grower to do that. In most contract growing situations we ask for a down
payment of between 10% to 50% depending on the material and a percentage draw
against the total payment at set periods throughout the contract period if that
period is long and the numbers of plants are large. We have learned to specify
the delivery date and added a cost for care for the plants per month if the
delivery time is pushed back. This ensures you are not left holding plants for
months later than you thought and paying to take care of them. The results from
all this is the cost reduction and a guaranty that the plants specified are
ready when they are needed for the project. The cost reduction is a result of
reducing the installer's markup on the plants which can be up to 50 % over the
grower's price, and a reduction of the costs that are involved when changes
have to be made when the original plants cannot be found. This, of course, does
not even consider the increase in efficiency resulting from kept schedules and
theincrease in success of the project when the best plants for the application
are used instead of substitutes.
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